Safety and quality at every stage of the EV value chain.
EV manufacturers, assembly operations, and charging network operators face battery safety compliance, vehicle PDI standards, and charging infrastructure inspections that have no room for error. PULSE gives quality and operations teams the tools to manage it all digitally.
75%
faster PDI completion and documentation
100%
VIN-linked digital inspection records
24 hrs
from sign-up to first inspection
A quality head at an EV two-wheeler manufacturer deploys PULSE assembly inspection checklists across a 3-shift production line. Every battery pack installation has a mandatory torque verification with photo evidence, signed by the technician and counter-signed by the QC supervisor. When a battery management system anomaly is reported in the field, the vehicle's assembly inspection record is retrieved in seconds — and the investigation identifies a single shift's records as the source, cutting the potential recall scope by 94%.
“When we had a field safety concern, we were able to trace back through PULSE to identify exactly which vehicles were assembled in the relevant window, with photo evidence of every inspection step. That level of traceability is what separated a targeted service campaign from a full network recall.”
We know what keeps you up at night
These are the problems every Electric Vehicles operations team lives with. PULSE was built to eliminate them.
Battery safety inspection at the assembly stage is high-stakes
A missed torque check, incorrect cell connection, or BMS wiring error discovered after delivery is a recall waiting to happen. Without structured digital inspection at every assembly stage, the risk stays invisible until it is a crisis.
PDI checklists across dealerships are inconsistent
Pre-delivery inspection standards for EVs are more complex than ICE vehicles — battery state of health, charging cable integrity, software version verification. Dealerships perform them differently, and OEMs have no real-time visibility.
Charging infrastructure compliance is unverified
Charging station safety checks — cable condition, earthing verification, emergency stop function, signage — are rarely done systematically. A network of 500 chargers has 500 potential liability points with no consolidated compliance view.
Here's how PULSE solves it
Purpose-built for Electric Vehicles operations — not a generic tool bolted onto your workflow.
Assembly line quality gate checklists
Deploy stage-gated inspection checklists at every assembly step — battery pack installation, HV wiring, software flash, and final QC. Every check is signed by the responsible technician, timestamped, and linked to the vehicle VIN.
Dealer PDI inspection with photo evidence
Standardised EV pre-delivery inspection checklists are deployed to every dealership. Battery SOH verification, charging cable condition, software version, and road test results are captured with photos and linked to the delivery record.
Charging station safety and maintenance audits
Schedule and track safety inspections across every charging point in your network. Cable condition, earthing, emergency stop, and signage compliance are captured digitally — with auto-escalation for safety-critical failures.
Fleet and field inspection for EV service teams
Field service technicians run structured inspection checklists on every vehicle they attend — capturing battery diagnostic data, fault codes, and repair sign-off in a tamper-proof digital format.
How PULSE works
Four steps. Fully connected. Nothing manual.
Inspect
Standardised mobile checklists deployed to every location, every shift.
Detect
Non-conformances captured with photo evidence, GPS stamp, and timestamp.
Assign
Corrective action created, assigned to the responsible person with a due date and escalation.
Close
Verified evidence uploaded, action closed with a full audit trail. Nothing slips through.
Get started with free EV assembly and PDI inspection checklists
Download as PDF or Excel, or import directly into PULSE and go digital in minutes. No account needed to browse.
See what you save
Adjust for your operation. Results update instantly.
Your current operation
Current inspection method
Hours saved / month
27 hrs
Cost saved / year
$16K
at $50/hr avg
PULSE investment
$2K
per year
Payback period
49 days
to break even
Net savings per year
$14K
641% ROI on your PULSE investment
Based on 20 sites × 4 inspections/month. Time savings vs spreadsheet: 20 min/inspection.
Ready to get started?
Up and running in 24 hours. No IT required. No long contracts.
Managing 500+ sites? Let's talk enterprise pricing.
