For Food Processing & FMCG

Every batch. Every CCP. Every time.

Food processing plants face zero-tolerance from regulators and retail customers alike. PULSE gives your quality teams the digital tools to control every critical control point, document every check, and prove compliance the moment an auditor walks in.

70%

faster audit pack preparation

100%

CCP records with digital traceability

24 hrs

from sign-up to first inspection

In practice

A quality manager at a 6-line biscuit manufacturing plant configures PULSE to capture CCP data on every production run. When metal detection sensitivity checks are missed on the night shift, a non-conformance is raised automatically and the QA manager is notified at 2am — with the batch on hold before the morning shift picks it up. The near-miss is documented, root-caused, and closed before the customer ever sees the product.

We had a major retailer do an unannounced audit on a Tuesday morning. They wanted pest control records, cleaning logs, and CCP charts for the previous quarter. We generated the export pack while they were still doing the opening meeting. That would have been impossible with our old paper system.

Head of Quality Assurance

FMCG food processing group, 4 plants across two states

We know what keeps you up at night

These are the problems every Food Processing operations team lives with. PULSE was built to eliminate them.

1

Critical control points are managed on paper

HACCP CCPs — temperature, pH, metal detection, allergen separation — are recorded in logbooks by hand. When a parameter drifts, the delay between recording and escalation can mean an entire batch is compromised.

2

Retail customer audits expose documentation gaps

Supermarket chains and QSR operators conduct unannounced supplier audits. When they ask for the last 90 days of CCP records, temperature logs, and pest control checklists — how quickly can you produce them?

3

Shift handover quality gaps cause production failures

Equipment cleaning status, batch carry-overs, and in-progress checks are communicated verbally between shifts. What the night shift did or did not do is rarely documented until a problem is discovered downstream.

Here's how PULSE solves it

Purpose-built for Food Processing operations — not a generic tool bolted onto your workflow.

Digital CCP monitoring with real-time escalation

Map every critical control point to a digital check in PULSE. When a temperature reading or pH check fails the threshold, an alert fires immediately to the quality supervisor — before the batch moves to the next stage.

Shift handover checklists with mandatory sign-off

Incoming and outgoing shift supervisors complete digital handover checklists covering equipment status, cleaning completion, and in-progress batches. All records are signed, timestamped, and searchable.

Retail customer audit-ready record retrieval

All inspection records, CCP logs, and corrective actions are stored digitally and searchable by date, line, batch, or product. Export audit packs in minutes for BRC, SQF, or retail customer audits.

Supplier and incoming raw material checks

Goods-in inspection checklists ensure every delivery is checked against specification before entering the production floor. Non-conforming deliveries are flagged, quarantined, and linked to supplier corrective actions.

How PULSE works

Four steps. Fully connected. Nothing manual.

01

Inspect

Standardised mobile checklists deployed to every location, every shift.

02

Detect

Non-conformances captured with photo evidence, GPS stamp, and timestamp.

03

Assign

Corrective action created, assigned to the responsible person with a due date and escalation.

04

Close

Verified evidence uploaded, action closed with a full audit trail. Nothing slips through.

Free templates

Get started with free food processing and HACCP inspection checklists

Download as PDF or Excel, or import directly into PULSE and go digital in minutes. No account needed to browse.

Browse free templates →
ROI Calculator

See what you save

Adjust for your operation. Results update instantly.

Your current operation

Number of sites / locations20
1500
Number of inspectors10
1200
Inspections per site per month4
130

Current inspection method

Hours saved / month

27 hrs

Cost saved / year

$16K

at $50/hr avg

PULSE investment

$2K

per year

Payback period

49 days

to break even

Net savings per year

$14K

641% ROI on your PULSE investment

Based on 20 sites × 4 inspections/month. Time savings vs spreadsheet: 20 min/inspection.

Ready to get started?

Up and running in 24 hours. No IT required. No long contracts.

Managing 500+ sites? Let's talk enterprise pricing.

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